What is the turning radius of an Order Picker?

As a supplier of order pickers, I often get asked about the turning radius of these essential warehouse machines. Understanding the turning radius of an order picker is crucial for optimizing warehouse layout, improving operational efficiency, and ensuring safety. In this blog post, I'll dive deep into what the turning radius of an order picker is, why it matters, and how it can impact your warehouse operations.

Defining the Turning Radius

The turning radius of an order picker refers to the minimum space required for the machine to make a complete turn. It is typically measured from the center of the turning circle to the outermost point of the order picker as it rotates. This measurement is crucial because it determines how easily the order picker can maneuver in tight spaces, such as narrow aisles in a warehouse.

There are two main types of turning radii to consider: the inside turning radius and the outside turning radius. The inside turning radius is the distance from the center of the turning circle to the innermost point of the order picker, while the outside turning radius is the distance from the center of the turning circle to the outermost point. The outside turning radius is usually the more critical measurement, as it determines the amount of space needed to avoid collisions with racks, shelves, or other obstacles in the warehouse.

Why the Turning Radius Matters

The turning radius of an order picker has a significant impact on warehouse operations. Here are some key reasons why it matters:

Warehouse Layout Optimization: A smaller turning radius allows order pickers to navigate through narrower aisles, which can increase the storage density of the warehouse. By reducing the aisle width, you can maximize the use of available space and store more inventory in the same area.
Operational Efficiency: Order pickers with a smaller turning radius can make turns more quickly and easily, reducing the time spent maneuvering in the warehouse. This can lead to faster order picking times and increased productivity.
Safety: A larger turning radius requires more space to make a turn, increasing the risk of collisions with other equipment or objects in the warehouse. A smaller turning radius reduces this risk, making the workplace safer for operators and other employees.
Cost Savings: By optimizing the warehouse layout and improving operational efficiency, a smaller turning radius can help reduce labor costs, increase throughput, and ultimately improve the bottom line.

Factors Affecting the Turning Radius

Several factors can affect the turning radius of an order picker. Here are some of the key factors to consider:

Wheelbase: The wheelbase of an order picker refers to the distance between the front and rear axles. A shorter wheelbase generally results in a smaller turning radius, as the machine can pivot more easily.
Steering System: The type of steering system used in the order picker can also affect the turning radius. Some order pickers use a traditional steering wheel, while others use a joystick or other steering mechanism. Joystick steering systems often allow for more precise control and a smaller turning radius.
Load Capacity: The weight of the load being carried by the order picker can also impact the turning radius. A heavier load may require more space to make a turn, as it can affect the machine's stability and maneuverability.
Tire Size and Type: The size and type of tires used on the order picker can also affect the turning radius. Larger tires may require more space to turn, while certain tire types may provide better traction and maneuverability.

Choosing the Right Order Picker Based on Turning Radius

When selecting an order picker for your warehouse, it's essential to consider the turning radius in relation to your specific needs and requirements. Here are some tips to help you choose the right order picker:

Order Picker Truck

Assess Your Warehouse Layout: Measure the width of your aisles and the available space in your warehouse to determine the maximum turning radius that will work for your operation. Consider any obstacles or restrictions that may affect the order picker's maneuverability.
Evaluate Your Order Picking Requirements: Consider the volume and frequency of your order picking operations, as well as the size and weight of the items you need to pick. This will help you determine the load capacity and other features you need in an order picker.
Compare Different Models: Research different order picker models and compare their turning radii, load capacities, and other features. Look for models that offer a combination of a small turning radius, high load capacity, and other features that meet your specific needs.
Test Drive the Order Picker: If possible, schedule a test drive of the order picker to see how it performs in your warehouse environment. This will give you a better idea of its maneuverability, stability, and ease of use.

Our Order Picker Offerings

At our company, we offer a range of order pickers with different turning radii to meet the diverse needs of our customers. Our 3m Self Propelled Stock Picker Aerial Order Picker is a popular choice for warehouses with limited space, thanks to its compact design and small turning radius. This order picker is ideal for picking orders from low to medium-height racks and shelves, and it offers excellent maneuverability and stability.

We also offer Picker Trucks and Order Picker Trucks with a variety of turning radii and load capacities. Our experienced sales team can help you select the right order picker for your warehouse based on your specific requirements and budget.

Conclusion

The turning radius of an order picker is a critical factor to consider when selecting the right machine for your warehouse. A smaller turning radius can help optimize the warehouse layout, improve operational efficiency, enhance safety, and reduce costs. By understanding the factors that affect the turning radius and choosing the right order picker for your needs, you can maximize the performance of your warehouse operations and achieve greater success.

If you're interested in learning more about our order picker offerings or need help selecting the right machine for your warehouse, please don't hesitate to contact us. Our team of experts is here to assist you with all your order picking needs. We look forward to working with you to find the perfect solution for your business.

References

"Warehouse Material Handling Equipment: A Guide to Order Pickers." Material Handling Industry of America.
"Turning Radius: A Key Factor in Warehouse Equipment Selection." Modern Materials Handling.
"How to Choose the Right Order Picker for Your Warehouse." Forklift Academy.